Introducing OMRON Robust Components
How Much Is Your Investment?
In machine processing, the frequency of replacement of the components will be higher due to the impact of cutting oil. With oil resistance components, this helps to reduce replacement frequency and the risk of sudden stop downtime of your production line.
The following calculator helps your management make an estimated calculation of the potential downtime and costs savings that can be reap by using oil-resistance components.
Step 1
How Much Downtime Can You Save Per Machine?
Question 1
What is the number of locations that uses the sensor?
(Ex of different sensors: Proximity, Photoelectric, Limit Switch)
Question 2
How long does it take on an average to replace one sensor?
minute(s)Step 2
How Much Is Your Cost Savings Per Machine?
Question 3
What is the average number of jobs per hour (JPH)?
jobs per hour (JPH)
Question 4
What is your average product unit price?
per unit
Question 5
What is your average restoration work cost/hour? (Include faulty job rework / scrapping cost)
per hour| Average Resistance to Cutting Oil |
Number of Locations |
Replacement Time Per Sensor |
Total replacements in a span of 4 years |
Sudden Stop downtime |
|
|---|---|---|---|---|---|
| Ordinary Proximity Sensor |
0.5 year | x | x | 8 = | 0 hours |
| Oil Resistant Proximity Sensor |
4 years New | x | x | 1 = | 0 hours |
| Per Year Downtime Reduction |
Number of Jobs / Hour |
Production Unit Price |
Restoration work cost / hour |
Cost Reduction Per Year |
|
|---|---|---|---|---|---|
| x [ [ | x | + ] | = ] | ||
How Much Do You Get To Save Investing In OMRON Robust Components?
IN A TOTAL SPAN OF 4 YEARS
Your total downtime reduction per sensor
IN 1 YEAR, THIS MEANS THAT
Your total downtime reduction per sensor
COST SAVINGS YOU GET
Your total cost reduction per year
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