Safety Door Switches FAQ


Frequently asked questions and answers for Safety Door Switches - Industrial Automation


Safety Door Switch: Mounting Direction


Question

When the Safety Door Switches are installed, is the direction of installation fixed?


Answer

Since the direction of installation for the Safety Door Switches is not fixed, you can install them in any direction.


Therefore, if they are installed upside down or to a position horizontal with the floor surface, no malfunction occurs.


Safety Door Switch: Adjustable Head Directions


Question

What are the adjustable head directions and possible points to insert the operation key for D4DS Safety-door Switches?


Answer

As shown in the following figure, the Head can be adjusted into four directions (directions 1 to 4 in the figure) and the key can be inserted at eight points (points 1 to 8 in the figure).






Safety Door Switch: Mechanical Lock


Question

What is a mechanical lock?


Answer

A mechanical lock is used in some electromagnetically lock safety door switches, whereby the switch locks automatically when the operating key is inserted.


The lock is released when electricity flows to the solenoid.


A release key can be used to release the lock during power stoppages.


Applicable models:


D4BL-[][][]A Guard Lock Safety-door Switch


D4BL-[][][]B Guard Lock Safety-door Switch


Safety Door Switch: Indicator Terminals


Question

Do the indicator terminals for D4DL Safety-door Switches and D4BL have polarity?


Answer

No, they do not.

Safety Door Switch: Diversity


Question

What is diversity?


Answer

Common malfunctions and the probability of failure in electric products can be reduced if each product uses a variety of control circuits as well as various types of devices and components. The following are examples showing the use of diversity.


Safety door with safety components that use a combination of NC and NO contacts.


Circuits using control components that are different from each other in type.


Redundant combinations of electromechanical and electronic circuits.


The following diagram shows an example of operating a safety door using a combination of negative operation and positive operation switches.





Safety Door Switch: Negative and Positive Operation


Question

What is negative operation and positive operation?


Answer

Safety Door Switch: Direct Contact


Question

Do the Safety Door Switches and Safety Limit Switches have the polarity when used with direct current?


Answer

No, they do not have any polarity.


Safety Door Switch: Slow Action


Question

What is slow action?


Answer
SPST-NC + SPST-NO Contact (Slow Action) Example

SPST-NC + SPST-NO contact slow action has a direct opening mechanism (forcibly opened contacts) defined under EN 60497-5-1. The NC contact side is the only side with a direct opening mechanism (forcibly opened contacts). When contact welding occur, a plunger is pushed down to open the NC contacts and break the circuit.




DPST-NC Contact (Slow Action) Example

DPST-NC contact slow action has a direct opening mechanism (forcibly opened contacts) defined under EN60497-5-1. Both NC contact sides have a direct opening mechanism (forcibly opened contacts).




Safety Door Switch: D4NH Hinge Switch


Question

What is D4NH Safety-door Hinge Switch?


Answer
Shaft Type
Arm Level Type

Safety Door Switch: Direct Opening Mechanism


Question

What is a direct opening mechanism (forcibly opened contacts) ?


Answer

A direct opening mechanism is one that forces open a welded contact by the direct force applied by the actuator (operating section) pressing down.


Safety components with direct opening mechanism (forcibly opened contacts) display the mark(*) on their labels.




Direct Opening Mechanism (Forcibly Opened Contacts)




After the contacts have been forced open, the contacts have enough insulation between them to clear the stipulated impulse withstand voltage (EN 60947-5-1) when the specified operating force (corresponding to DOF) or stroke (corresponding to DOT) is applied against a force of 10 N applied to the contacts (equivalent to the contact weld force).


D4BL Guard Lock Safety Door Switch Release Key Applications


Question

What are the applications for D4BL Guard Lock Safety-door Switch release keys?


Answer

The release keys are used to release locks during power interruptions and in emergencies.


The lock is released and the safety door or other device is opened by using the supplied special release key to move from the LOCK position to the UNLOCK position.




Note:The locks are shipped set to the UNLOCK position and must always be set to the LOCK position before use.

Safety Door Switch: Redundancy


Question

What is redundancy?


Answer

Redundancy is duplication. The probability of hazards arising from one malfunction in an electrical circuit can be minimized by creating partial or complete Redundancy (duplication).


The following diagram shows an example circuit where the use of two or more relays or switches in parallel enables performing the total function if one of them is malfunctioning.


Redundant Circuit Configuration Example Using Two Relays

Redundant Circuit Configuration Example Using Two Switches

Safety Door Switch: Mounting Direction


Question

What are the symbols for NC and NO contacts?


Answer

NC Contacts: Contacts that are normally closed.


Symbol




NO Contacts: Contacts that are normally open.



Safety Door Switches that Comply with Category 4


Question

Do any Safety Door Switches comply with category 4?


Answer

Switches with direct opening mechanisms (forcibly opened contacts) can be used in category 4 circuits, but the category applies to the whole system and is not achieved by a Safety Door Switch alone.


Safety Door Switch: Counduit Section


Question

What is the conduit section?


Answer

The duct openings and wiring openings in Safety Door Switches and Safety Limit Switches are called the conduit sections and this is where the wiring section is sealed.


Refer to the following photographs of structural cross-sections of a D4BS-series Switch.


In the conduit size column in the catalogs, Pg13.5 and M20 are European specifications, G1/2 is the Japanese specification, and 1/2-14NPT is the North American specification.
Example:The conduit section and sizes for the conduit section for D4BS Safety Door Switches are shown below.

Difference between One-conduit, Two-conduit, and Three-conduit Models

One-conduit models have one conduit section on the switch.


Two-conduit models have two conduit sections on the switch


Three-conduit models have three conduit sections on the switch.


One-conduit Model

Example: D4DS-15FS



Two-conduit Model

Example: D4DS-55FS



Three-conduit Model

Example: D4BS-55FS




Safety Door Switch with Adjustable Head Directions


Question

What are Safety Door Switches with adjustable head directions?


Answer
  • D4BS-series Safety-door Switches have heads that can be adjustable in four directions and the operation key can be inserted in four positions.
  • D4BL-series Guard Lock Safety-door Switches have heads that can be adjustable in four directions and the operation key can be inserted in four positions.

Safety Door Switch: Locked when Key is Inserted


Question

I'm using D4DL/D4BL Safety-door Switches with a mechanical lock. If the solenoid power is turned ON to release the lock, the door is opened, and then the power to the solenoid is turned OFF, will D4DL/D4BL lock by itself when the key is inserted?


Answer

Yes, it will lock if you simply insert the key.


D4BL Guard Lock Safety-door Switch Applications


Question

Where can D4BL-series Guard Lock Safety-door Switch be used?


Answer

Use these switches in machinery or equipment with rotating sections, where the machine is not immediately safe once the power is turned OFF.


D4BL Series

Safety Door Switch: Inserting the Key


Question

The key comes out of D4DL/D4BL Safety-door Switches with a mechanical lock if I insert the key and then turn OFF the solenoid. What causes this and how can I correct it?


Answer

Cause: The release key is in the unlock position. The lock will not engage in the unlock position.


Countermeasure: Set the release key to the lock position.


Safety Door Switch: Y/Za/Zb


Question

What is Y/Za/Zb?


Answer


What is Guard Lock Safety Door Switch?


Question

What is a Guard Lock Safety-door Switch?


Answer

It is a door switch that can lock doors. There is a mechanical lock method and a solenoid lock method.


Applicable models:


D4BL Series


D4JL Series


D4NL Series